Back when
most rollback chassis came with saddle fuel tanks under the cab, fuel
filler performance was a non-issue. You pulled up to the pump,
opened the cap, stuck the nozzle into the tank, and pumped your
fuel. Fuel was also less than $2 a gallon. How times have
changed.
Now, in addition to fuel prices
over $4 a gallon, we have many rollbacks being built on current-model
chassis like the Ford F550 and Chevy C5500 with inboard fuel tanks under
the rollback bed. Inboard fuel tanks (tanks between the frame rails)
create an entire troubleshooting category of their own: how to
prevent fuel from splashing back in the filler hose when you fill the
tank.
Eliminate kinks in the filler
hose
The fuel filler hose needs to be
more or less smooth, without kinks, so fuel can flow from the filler neck
into the tank without splashing back. Kinks often develop in
corners. Sometimes a kink can be eliminated or lessened by clamping
and tying the filler hose in a different geometry. Formed hoses,
which come pre-bent, are less likely to develop a kink than straight hoses
that have been adapted to the task.
Locate the filler neck at
higher elevation than the tank
The fuel filler neck, which is
the metal tube you stick the nozzle into when fueling, needs to be higher
than the fuel tank in order for fuel to gravity-flow down the filler hose
into the tank. Rollback beds add to this challenge because the
outboard edge of the rollback deck limits how high you can raise the
filler neck. Locate the filler neck as high as you can without
hitting the underside of the rollback deck.
Avoid kinks in the vent hose
The vent hose is the small hose
about the size of an automobile heater hose that runs alongside the larger
filler hose. The vent hose conducts air back up to the filler neck
as you displace air out of the tank by filling the tank with fuel.
If the vent hose doesn't admit air, fuel will "burp" back up the
filler hose when you try to fill the tank. When vent hoses kink,
it's often right at the point where the vent hose attaches to the fuel
tank. The best strategy is usually to use plastic ties to tie the
vent hose to the side of the filler hose, and make bends gradual, rather
than acute.
Of course, all the above
strategies require the fuel filler neck to be mounted securely. If
the neck is hanging down below tank level, or tied to a makeshift steel
rod that someone tack-welded to the chassis frame, it's not going to admit
fuel at a satisfactory speed. A properly installed fuel filler
assembly will allow you to pump fuel at full speed without having to
resort to such tiresome tricks as raising the rollback bed at the gas
station.
Fuel filler hardware can be
bought from Ford and GM. In addition, Transfer Flow Inc. at (800)
442-0056 sells retrofit fillneck kits for Ford and GM commercial cab and
chassis.