The
use of import chassis for
tow trucks causes two special equipment troubleshooting challenges:
taillight converters and equipment mounting. I'll talk about
taillight converters in this issue, and equipment mounting in my next
column.
When you use an import chassis
with a domestic tow truck bed, you must use a taillight converter to make
the lights work properly. Domestic beds have taillights in which the
same bulb element serves the dual purpose of turn signal and brake light.
Import chassis, on the other hand, are made to operate two separate bulb
elements, one for brake lights and one for turn signals. The
taillight converter, which is in the shape of a small box, contains
electronics which take in current on five wires from the import chassis
and sends it out on four wires to the domestic bed. (A few
converters take in current on four wires and send out on three, leaving
out the parking lights, as import/domestic issues don't affect the parking
light circuit.)
Like all electronics, taillight
converters sometimes need to be replaced. The important lesson to
remember about taillight converters is when you replace one, you need to
make sure that the new one is equipped with relays. The converter
needs relays because it was designed to operate only one or two turn
signal/brake lights, and most tow trucks beyond the dually pickup type
have at least three sets of turn signal/brake lights: one set at the
back of the bed, another on the light bar pylon, and a third in the tow
lights. Add duplicate lights on the pylon, and duplicate lights at
the back of the bed -- some tow trucks have six or more sets of lights --
which consume too much current to go through the converter box, and the
box burns out, as is shown in the photograph.
Wire the relays on the load side
("downstream") of the taillight converter to ensure the heavy
current goes through the heavy side of the relays and that only the light
current to run the relays goes through the converter.